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Microscopic view of spherical technology particles.

Engineering Lignin Into Functional High-Performance Colloidal Lignin particles.

ENGINEERING LIGNIN INTO FUNCTIONAL HIGH-PERFORMANCE SPHERES

95

%+

Of industrial lignin is currently burned instead of utilized in high-value materials.

50

M

Tons of lignin burnt annually in kraft pulp mills worldwide.

10

x

Potential value compared to burning lignin for low-value energy recovery.

30

%

Lower carbon footprint compared with conventional fossil-based coating and adhesive formulations. 

LignoSphere’s patented process transforms lignin into stable, water-dispersible colloidal particles with highly functional surface properties. These spherical particles enable high-performance coatings and adhesives while maintaining scalability and cost competitiveness, replacing fossil carbon in the formulation.

LignoSpheres are colloidal lignin particles suitable for coatings, adhesives, and advanced material systems. Unlike raw lignin, these engineered particles offer a high surface-area-to-volume ratio, controlled morphology, process compatibility, and consistent performance batch to batch — enabling industrial applications for one of the world’s most underutilized natural polymers.

WORKING WITH OUR COLLOIDAL LIGNIN PARTICLES

PARTICLE DATA

Microscopic view of kraft lignin to colloidal particles.

Mean particle diameter: 450 nm

Surface charge: Anionic

Stability range: pH 3-8

Form: Dry powder

Compatible system: Water-based, epoxy

Redispersion: Shear, dissolver blade or homogeniser

LignoSpheres are spherical particles of unmodified kraft lignin, supplied as a dry powder. Mean particle diameter is 450 nm, with an anionic surface charge that keeps the particles dispersed in water at pH 4–5.

They are stable across pH 3–8 and compatible with water-based and epoxy systems. Redispersing the powder requires shear, a dissolver blade or homogeniser. In epoxy systems the particles disperse in the resin itself, so full redispersion is not always necessary.

The main formulation consideration is pH: matching the dispersion to the system it enters avoids most compatibility issues. Cationic compounds and high organic solvent content both reduce stability.

We work directly with formulators on integrating LignoSpheres into existing systems. Tested formulations, including epoxy and hardener combinations, are available under NDA.

Request formulation guidance

Lignosphere will re-shape several industries

Brushed metal surface showing coated edge detail

METAL COATINGS

Textured concrete surface with visible pores and imperfections

CONCRETE COATINGS

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WOOD SOLUTIONS

Microscopic kraft lignin to colloidal particles

OTHER APPLICATION AREAS

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